What is it?
A fundamental concern in metalworking is locating the part to be machined, punched, bent, or stamped relative to the work platform (fixture). For example, a CNC machine tool starts its process at a specific point relative to the fixture and proceeds from there. Hence, the accuracy with which a part is machined is quite dependent on the accuracy with which it is positioned in the fixture.
Accurate locating of not just one part, but each and every part that is loaded into the fixture is crucial. Any variation in part location on the fixture adds to the dimensional tolerance that must be assigned to the finished parts.
Additionally, the method of supporting and securing the part in the fixture affects not only dimensional tolerances, but surface finishes as well. This is true because improper supporting or clamping can temporarily or permanently deform the part. Hence, techniques for supporting and clamping must be considered together with the method of locating in order to assure repeatability from part-to-part.
Locating of a part to be machined is a three-step process:
2. Locating (positioning)
3. Holding (clamping)
The Locating Process: Degrees of Freedom
In order to completely specify the position in space of a three-dimensional
object (such as the cube thats shown), we refer to six coordinates:
1. Translational position along the X-axis
2. Translational position along the Y-axis
3. Translational position along the Z-axis
4. Rotational position about the X-axis
5. Rotational position about the Y-axis
6. Rotational position about the Z-axis.
These six coordinates are known as the six degrees of freedom of a three-dimensional object. As the double-headed arrows indicate, the translational and rotational positions can vary in either direction with respect to each of the three axes.
To completely prevent movement, all six degrees of freedom must be restricted.